Audi Q3 Owners & Service Manuals

Audi Q3: CV Joint, Servicing, Drive Axle with Triple Roller Joint AAR3300i, Mounted on Transmission Stub Shaft

Audi Q3 (8U) 2011-2018 Service Manual / Chassis / Suspension, Wheels, Steering / Front Suspension / CV Joint, Servicing, Drive Axle with Triple Roller Joint AAR3300i, Mounted on Transmission Stub Shaft

Special tools and workshop equipment required

  • Tripod Joint Tool -T10065-
  • Puller - Driveshaft -T10382-
  • Hose Clip Pliers -VAG1275A-
  • Torque Wrench 1331 5-50Nm -VAG1331-
  • Torque Wrench 1332 40-200Nm -VAG1332-
  • Clamping Pliers -VAG1682A-
  • Press Plate -VW401-
  • Press Plate -VW402-
  • Press Piece - Rod -VW408A-
  • Press Piece - Multiple Use -VW411-
  • Press Piece - 37mm -VW416B-
  • Press Piece - Multiple Use -VW447H-
  • Slide Hammer Set -VW771-

Removing the outer CV joint

- Clamp the drive axle with protective jaws in a vise clamp.

- Fold back boot.

- Align the Puller - Driveshaft -T10382- so that the flat side of the Puller - Driveshaft - Removing Plate -T10382/1- faces the Puller - Driveshaft - Spindles -T10382/2-.

- Attach the Puller - Driveshaft -T10382- to the Slide Hammer Set -VW771-.

- Remove the CV joint from the drive axle using the Puller - Driveshaft -T10382- and Slide Hammer Set -VW771-.

1 - Puller - Driveshaft - Removing Plate -T10382/1-

2 - Puller - Driveshaft - Spindles -T10382/2-

Audi Q3. N40-10390

Installing the outer CV joint

- Install the new circlips.

- Slide new CV boot onto drive axle if necessary.

- Use a plastic hammer to install it on the shaft until the locking ring locks secure.

Disassembling

- Open clamping sleeve on inner joint and slide protective boot back from adapter.

- Remove the joint from the drive axle.

- Remove the circlip.

1 - Pliers (commercially available)

- Insert drive axle into the press.

Audi Q3. N40-0185

- Press the triple roller star off the drive shaft.

- Pull off CV boot from shaft.

- Clean shaft, joint and groove for oil seal.

Assembling

- Slide small clamp for joint protective boot onto shaft.

- Slide CV boot onto shaft.

- Slide joint piece onto shaft.

Triple Roller Star, Conical Drive Shaft, Installing

The chamfer on triple roller star faces toward shaft, this is used as an assembly aid.

Audi Q3. N40-0444

- Install the triple roller star all the way onto the shaft.

- Make sure the pressure does not increase above 3.0 t.

- If necessary coat drive axle splines and triple roller star with Lubricating Paste -G 052 142 A2-.

- Insert securing ring, be sure to fit properly.

- Press half of the joint grease from the repair set into the triple roller joint.

- Slide joint piece over rollers and secure.

- Press the remaining half of the drive axle grease from the repair kit into the rear side of the triple roller joint.

- Install CV boot.

Triple Roller Star, Cylinder Drive Shaft, Installing

Audi Q3. N40-0445

- Install the triple roller star all the way onto the shaft.

- Make sure the pressure does not increase above 3.0 t.

- If necessary coat drive axle splines and triple roller star with Lubricating Paste -G 052 142 A2-.

- Insert securing ring, be sure to fit properly.

- Press half of the joint grease from the repair set into the triple roller joint.

- Slide joint piece over rollers and secure.

- Press the remaining half of the drive axle grease from the repair kit into the rear side of the triple roller joint.

Audi Q3. N40-0446

- Slide the CV boot onto the adapter and ensure the boot engages correctly in the groove on the adapter -arrow-.

- Mount and tension the clamp until a proper seal is guaranteed.

Audi Q3. N40-10299

Tightening clamping sleeve on outer joint

- Attach the Clamping Pliers -VAG1682A- as illustrated. When doing this, make sure that edges of clamping pliers are seated in corners -arrows B- of clamp.

- Tension clamp by turning spindle with a torque wrench (do not tilt clamp tool).

Audi Q3. V40-1076

Tensioning Clamp on Small Diameter

  Note

  • The hard material of the CV boot (compared to rubber) makes it necessary to use a stainless steel hose clamp. It is only possible to tighten the hose clamp with Clamping Pliers -VAG1682A-.
  • Tightening specification: 25 Nm.
  • Use torque wrench -C- with adjustment range 5 to 50 Nm (for example Torque Wrench 1331 5-50Nm -VAG1331-).
  • Make sure the threads on the spindle -A- on the pliers move easily. Lubricate with MOS 2 grease, if necessary.
  • If the thread is tight, for example it is dirty, the required tensioning force for the hose clamp will not be achieved in spite of correct torque specification settings.

Audi Q3. V40-1343

Removing the Cap from the Triple Roller Joint

1 - Three arm extractor, for example Puller - Kukko 3 Jaw - 100x100mm -12/1-

2 - Press Piece - Multiple Use -VW447H-

Audi Q3. N40-10300

Mounting the Cap onto the Triple Roller Joint

1 - Seal Installer - Bevel Box -T10243-

Mount the cap far enough onto the joint until the ridge -arrow A- fits into the groove -arrow B-.

Audi Q3. N40-10301

    READ NEXT:

     CV Joint, Servicing, Drive Axle with CV Joint, Inserted with Inner Splines

    Special tools and workshop equipment required Seal Installer - Bevel Box -T10243- Torque Wrench 1331 5-50Nm -VAG1331- Clamping Pliers -VAG1682A- Press Piece - Multiple Use -VW447H- Coppe

     Outer CV Joint, Checking

    It is necessary to disassemble the joint whenever replacing the grease or if the ball surfaces show wear or damage. Removing - Before disassembling mark ball hub position in relation to the

     Special Tools

    Special tools and workshop equipment required Bearing Installer - Wheel Hub/Bearing Kit -T10205- Torque Wrench 1332 40-200Nm -VAG1332- Hydraulic Press -VAS6178- Pneumatic/Hydraulic Foot Pu

    SEE MORE:

     Accelerator pedal

    You can accelerate the vehicle using the accelerator pedal. Maximum acceleration If you press the accelerator pedal all the way down, the motor's full power will be used and you will reach maximum acceleration, also called "kick-down". WARNING The driving wheels could spin and the vehicle could swer

     Traffic light information

    Description Applies to: vehicles with traffic light information Fig. 93 Instrument cluster: traffic light information display The traffic light information gives you a speed recommendation in order to reach the next traffic light when it is green 1, or it informs you of the wait time at the next re

    © 2019-2024 Copyright www.auq3.net